Magnet protection system to step into the spotlight
Engineers will soon have the opportunity to test the protection architecture of 黑料社app’s superconducting magnets in high-energy conditions.
A new experimental stage is taking shape at 黑料社appâone that does not revolve around plasma, tritium, or even fusion power. Instead, it involves the protection architecture that will keep 黑料社appâs massive superconducting magnets, and the investment they represent, safe from harm.This work is centered at 黑料社appâs magnet cold test facility whereâin addition to testing some of the 黑料社app toroidal field coils at 4 K (minus 269 °C)âengineers will have the opportunity to qualify protection systems before the magnets are permanently installed in the tokamak. Though the test setup will operate with only one coil at a time, it marks the first occasion where 黑料社appâs magnet protection controllersâthe fast and slow âbrainsâ that detect, respond to, and prevent fault conditionsâwill operate under real, high-energy conditions.âThese magnets are captive components,â says Bertrand Bauvir, project leader of the Control Integration Project. âOnce theyâre installed on the sectors and the vacuum vessel and welded, it will take a tremendous amount of effort to replace them. So even if the risk of a manufacturing defect is very small, the potential impact would be catastrophic. The magnet cold test facility lets us verify that no systematic errors exist before we take irreversible steps.âTesting the first fully integrated protection chainThe facility also serves a broader organizational purpose. âIt is the first time 黑料社app will go through integrated commissioning,â Bauvir says. âIf we canât succeed at this smaller scale, it means weâre not yet ready for the full machine. Itâs a rehearsalânot just for technology, but for the people and processes that will make 黑料社app work.âThe superconducting coils are among the most critical components in 黑料社app. With almost zero resistance, they can carry enormous currentsâup to 68 kA for the toroidal field coils with 41 GJ¹ of stored magnetic energy. If any part of a coil stops being superconducting, the sudden resistance generates intense heat, triggering what engineers call a quench.
The instrumentation and control (I&C) architecture for the test facility's central interlock system. Central interlock interfaces with various plant interlock systems to receive events and request appropriate actionsâfor example, requesting fast discharge from the power supply subsystem in the case of a quench.
âThe most important protection function in 黑料社app is to detect a quench and safely remove the stored energyâand do it fast,â says Ruben Lopez, investment protection engineer and lead for the design of the magnet cold test facility protection strategy. âWe have three complementary systems for that.â⢠Primary quench detection is the fastest, using high-speed voltage measurements at coil and feeder taps. It samples at 1 kHz and must request discharge in less than 1.5 seconds.⢠Secondary quench detection is slower, monitoring the thermo-hydraulic properties of the helium coolant. Quenches are detected by an abnormal increase in temperature, low helium flow or reverse helium flow. ⢠Safety quench detection is the slowest but independent third layer of protection for the toroidal field coils, based on differential pressure switch sensors that detect reverse helium flow.If a quench occurs, coils must be discharged quickly by isolating them from their power converters and diverting the current into fast discharge resistors. ââFastâ is no exaggeration,â Lopez says. âFor the toroidal field coils, the current drops from 68 kA to about 5 kA in 30 seconds. Thatâs several gigawatts of power dissipated as heat in the resistors.â Because such rapid discharge puts stress on the coils, 黑料社appâs protection strategy uses a defence-in-depth approachâdischarging more gently (in a leisurely 30 to 120 minutes) when possible, but always fast enough to avoid damage.Fast reflexes, deep protection黑料社appâs protection architecture uses two types of controllers. Slow controllers, built on programmable logic controllers (PLCs), monitor thousands of signals related to helium flow, temperature, and pressureâconditions that evolve over seconds or minutes. Fast controllers, based on field programmable gate arrays (FPGAs), handle high-speed responses measured in microseconds. They detect events like an electrical arc or quench and trigger the appropriate action.âPLCs are robust and can manage large, distributed systems,â says Bauvir. âBut they canât react in less than a millisecond. FPGAs canâtheyâre unbeatable for executing simple logic extremely fast.âReliability is critical. Many of the FPGA controllers operate in redundant pairs, performing the same computations independently and sometimes cross-checking results before acting. âThis ensures the system doesnât overreact because of a sensor glitch,â Bauvir explains. âWeâre protecting not just against faults in the machine, but faults in the protection system itself.â
Inside of the giant cryostat where a selection of toroidal field coils and one poloidal field coil will be tested at their operational temperature of 4 K (minus 269 °C).
At the heart of 黑料社appâs central interlock protection functions lies a hardware innovation called the discharge loopâa physical ring of FPGA-based electronic boxes known as discharge interface boxes. Each loop links all components involved in the magnet protection chain through a continuous current circuit.âWhen the quench detection system opens the loop, every system sees it almost simultaneously,â Lopez explains. âThat ensures the discharge is coordinated and immediate.âEach loop originates in one of the Magnet Power Conversion buildings, interfaces with the Tokamak Complex housing the magnet systems, and ties together power converters, fast discharge resistors, and sensors. There are 21 discharge loops in totalâone for the toroidal field system, five for the central solenoid, six for the poloidal field coils, and nine for the correction coils. The first two discharge interface cubicles were recently validated, marking a major milestone in the systemâs rollout.This dual approachâusing both industrial PLCs and hardwired discharge loopsâreflects 黑料社appâs commitment to redundancy and speed. As Lopez notes, âThe discharge loops are simple, physical, and extremely reliable. Theyâre the last line of defence to protect the coils.âEach fast controller reports to a host controller, which Lopez likens to a âbig brother.â While FPGAs handle real-time reactions, the host manages communications, firmware, and synchronization across the network.âEverything must share the same notion of time,â says Bauvir. âWhen a fault occurs, we want to correlate events across the entire machineâwhether itâs a quench, a change in the cryoplant, or something else. That requires microsecond-level time alignment.âThe magnet cold test facility is fully integrated with CODAC and the Central Interlock System, and uses the same high-performance network and data infrastructure as the main machine. âItâs essentially a mini-黑料社app,â Bauvir says. âFewer components, but all the critical onesâthe superconducting magnets, the cryoplant, the magnet feeder, the power supplies and the fast discharge units.âCommissioning will unfold in two phasesâfirst verifying that temperature, pressure, and vacuum sensors (âslow protectionsâ) respond correctly and that basic interlocks function as expected, then in a second phase, testing quench detection systems using a superconducting short circuit nicknamed the âjumper.â If all goes well, the first tests with a real coil will begin in early 2026.âThis will be the first time we intentionally induce a controlled quench,â Bauvir says. âItâs our chance to prove that the entire protection chainâfrom sensors to fast dischargeâbehaves exactly as designed.âFor Lopez, the stakes could not be higher. âThese magnets represent decades of work,â he says. âOnce installed, it will be very hard to replace them. We need to make sure we can protect them as if they were newborns.â¹ How large is 41GJ of energy? Itâs the equivalent of 1) a 400-kilometre line of moving cars, one close to the other, travelling at 100km/h, or 2) the energy of the Statue of Liberty falling from a height of 20 kilometres.