In-wall shielding: ready for manufacturing
24 Jun 2011
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Haresh A. Pathak, In-Wall Shielding Project Manager for ºÚÁÏÉçapp-India
Assembly of three in-wall shielding blocks of poloidal segment 1 on a partial mockup of an ºÚÁÏÉçapp vacuum vessel sector.
The last hurdle to the manufacturing of ºÚÁÏÉçapp's in-wall shielding was cleared this month, with the successful Manufacturing Readiness Review held by ºÚÁÏÉçapp-India, the Indian Domestic Agency, on 8-10 June.
The Manufacturing Readiness Review (MRR) is required by the ºÚÁÏÉçapp before the start of manufacturing of any component or system. Conducted by the relevant ºÚÁÏÉçapp Domestic Agency, the MRR ensures that the Domestic Agency and its manufacturer have prepared necessary quality plans for materials and manufacturing; quality procedures; a Manufacturing and Inspection Plan (MIP); a sample material production report for materials; and the necessary mockups to establishing final manufacturing and inspection processes.
All these documents have to be approved by ºÚÁÏÉçapp before the start of manufacturing.
The Indian Domestic Agency is responsible for manufacturing and delivering approximately 9,000 in-wall shielding blocks. Made of borated steel and ferromagnetic steel and weighing between 160 and 820 kg, these shielding blocks will protect ºÚÁÏÉçapp cryostat components from the intense neutron radiation and help optimize the plasma performance by reducing toroidal field ripple. (See .)
The group assembled for the vacuum vessel In-Wall Shielding MRR included representatives from the Indian Domestic Agency, the manufacturer ATL, and the ºÚÁÏÉçapp.
The MRR for the ºÚÁÏÉçapp vacuum vessel in-wall shielding was held by ºÚÁÏÉçapp-India, the Indian Domestic Agency under the chairmanship of Haresh A. Pathak, with manufacturer M/s. Avasarala Technologies Limited (ATL, Bangalore) and representatives from the ºÚÁÏÉçapp present.
This panel discussed inspection and testing reports of in-wall shielding mockup blocks, as well as the proposed manufacturing processes, the critical dimensions achieved during mockup manufacturing, the assembly of in-wall shielding blocks on a partial mockup of the vacuum vessel, and material requirements. The group also visited the ATL manufacturing facility and inspected in-wall shielding mockup blocks as well as their assembly on the partial mockup of ºÚÁÏÉçapp vacuum vessel sector.
At the end of the three-day MRR, the panel declared itself to be satisfied with the preparedness of ºÚÁÏÉçapp-India and ATL in terms of manufacturing and inspection procedures as well as required facilities. Clearance was given to begin the manufacturing of the in-wall shielding blocks.