黑料社app

Integrated commissioning

Making sure 黑料社app is ready for operation

As the project advances toward the construction and operational objectives defined in Baseline 2024, integrated commissioning has become increasingly central to ensuring 黑料社app鈥檚 success.

Commissioning & Operations Responsible Officer Isabel Nunes has been planning for years for integrated commissioning, when the performance of interconnected plant systems is tested right before operation. With the adoption of the new 黑料社app baseline in 2024, the work for first-phase commissioning has expanded significantly.

Instead of progressing as originally planned toward a modest first-plasma demonstration at low current, 黑料社app is now preparing for a more robust start to scientific exploitation, with hydrogen and deuterium plasmas and pulses up to 15 MA during the first research phase. 鈥淲e are going to do many more things than we had originally planned,鈥 says Isabel Nunes, Commissioning & Operations Responsible Officer. 鈥淏efore, we were just demonstrating breakdown. Now we are actually performing the first objectives of our .鈥

黑料社app鈥檚 Start of Research Operation (SRO) phase will require all of the essential systems needed for sustained pulses鈥攁 blanket, inertially cooled first-wall panels, the divertor, and magnets performing at full magnetic energy. 鈥淪tarting with normal plasma operation, and not just a limited demonstration, means that our work has expanded dramatically,鈥 says Nunes.

What has not changed is the definition of integrated commissioning, which is the systematic process of testing, verification, and fine-tuning of interconnected plant systems to ensure they are ready for operation.

The first round: for Start of Research Operation

The objectives for 黑料社app鈥檚 first integrated commissioning phase include demonstrating that 黑料社app can achieve the vacuum conditions required for plasma operation, cooling and energizing the superconducting magnets to full performance, and integrating the control, safety, fuelling, and heating systems required for the first campaigns.

The work begins with pump-down and leak testing of the vacuum vessel and cryostat, followed by a carefully controlled cooldown of the superconducting magnets to 4.5 K鈥攁 slow, cautious process. 鈥淭his will be the first time* we cool down the superconducting coils, so we have to go slowly,鈥 Nunes explains. 鈥淎s we energize the coils, the forces can be huge鈥攖hey can damage a coil if we鈥檙e not careful.鈥

From there, teams take on many of the tasks that were once distributed across several later phases. Wall conditioning is one of the largest. 鈥淲e expect to spend two months preparing the inner wall of the vacuum vessel for operation,鈥 says Nunes. 鈥淵ou have to remove water, oxygen, hydrogen, hydrocarbons鈥攅verything that would cool the plasma and prevent breakdown.鈥

Diagnostics and magnetic systems add another layer of complexity, requiring parallel activity during magnet energization. 鈥淲hen you energize the coils, you are also calibrating the magnetic diagnostics, and at the same time checking the cooling because the temperature rises,鈥 Nunes explains. 鈥淓verything must be coordinated.鈥

Under the new plan, all of these tasks must be performed in approximately 18 months鈥攁 much more ambitious set of activities for first-phase commissioning (IC-I) than in the previous baseline.

The path from construction to integrated commissioning鈥攁 question of planning and coordination.

The second round: for the first deuterium-tritium phase

After the Start of Research Operation phase, expected to last 27 months, major new hardware will be installed鈥攁nd that means another round of commissioning.

黑料社app鈥檚 permanent first wall, and the installation of neutral beam injectors, additional heating and four test blanket modules (TBMs) will require system-level testing first, followed by full integration into the rest of the plant. The objectives of second-phase integrated commissioning (IC-II) are to integrate the tritium fuel cycle, commission the test blanket modules and their lithium-lead and helium-cooled loops, condition the neutral beam injectors up to 870 kV with hydrogen, and complete the safety and interlock systems required for burning-plasma operation.

IC-II also includes recommissioning all the systems validated in the first integrated commissioning and operation phase. Diagnostics must be re-aligned and recalibrated, additional heating gyrotrons and beamlines must be integrated, and shielding performance must be assessed using radioactive sources to benchmark radiation transport models for the next operational phase, DT-1 (Deuterium-Tritium 1). The license to introduce tritium depends on these activities being completed successfully.

Every time the vacuum vessel is vented, we need a restart phase, says Nunes. 鈥淵ou have to cool down again, energize the coils, bake the vessel, condition the walls, and remove impurities.鈥 The same logic applies to software and control systems: 鈥淓very time we restart, we recommission if a system has changed or been upgraded but also if no changes were made, because we must demonstrate that the software and hardware still work as expected.鈥

This disciplined cycle鈥攃ommission, operate, vent, recommission鈥攅nsures that system functionality remains predictable and safe as 黑料社app moves towards full fusion performance.

The philosophy behind 黑料社app鈥檚 commissioning strategy is to build capability step by step. 鈥淭he goal is to arrive at the end with a tokamak and a plant that are ready for plasma operation,鈥 says Nunes. 鈥淓verything must already work the moment we start plasma commissioning.鈥

*Several of 黑料社app鈥檚 toroidal field magnets and one poloidal field magnet will be cooled down and tested in the on-site magnet cold test facility. The central solenoid magnets were also cold tested at their operating temperature of 4 K.